Shuttle Machines
Accelerate Your Packaging Process with Custom Shuttle Machines from Algus
At Algus Packaging, we don’t just build Shuttle Machines — we build scalable, efficient, and customized blister seal solutions that evolve with your business. With over 20 years of engineering expertise in the packaging industry, we offer unmatched speed to market, fast prototyping, and production scalability that sets your product apart at retail.
Our Shuttle Seal Machines are ideal for businesses looking to maximize efficiency without compromising on quality. Whether you need to streamline low-volume packaging runs or scale to high-output operations, our machines offer the flexibility and precision your product deserves.
Shuttle Seal Machine Applications
Our shuttle machines are ideal for a wide variety of retail and industrial applications, including:
- Consumer electronics
- Hardware & tools
- Personal care & cosmetics
- Toys & games
- Pharmaceuticals & healthcare
No matter the product, Algus delivers a tailored sealing solution that ensures durability, shelf appeal, and consumer confidence.
Have a Question?
Contact us today for a clear solution to all your heat seal and thermoforming needs, or simply complete the below form.
Why Choose Algus Shuttle Machines?
Unlike other providers, Algus delivers more than just a machine — we deliver a packaging partnership. Here’s how we make the difference:
Custom-Engineered for Your Product
No two packages are the same. Retail packaging is your first impression, and we understand that you need a blister or clamshell design that stands out. Our Shuttle Machines are built with flexibility in mind, engineered to handle complex shapes, custom dimensions, and diverse materials.
Rapid Prototyping & Quick Ramp-Up
Speed matters. That’s why our in-house team can quickly prototype and test your package to reduce downtime and accelerate go-to-market timelines. Whether you’re launching a new SKU or adapting to supply chain changes, our machines are built for fast pivots and smart scaling.
Scalable for Any Production Need
Our shuttle systems are perfect for semi-automatic or operator-assisted packaging processes. Start small, then scale. From R&D runs to high-volume commercial production, we ensure your machine grows with your business — and your packaging vision.
Designed & Built In-House
From custom seal tooling to machine fabrication, everything happens under one roof at our facility in Illinois. That means faster lead times, better quality control, and packaging machinery that’s tailored to your product’s exact specifications.
Features of Algus Shuttle Seal Machines
- Precision heat and pressure sealing
- Adjustable sealing time, temperature & pressure
- Operator-friendly touch-screen interface
- Compact footprint with optional safety enclosures
- Compatible with both blister and clamshell packaging
- Seamless integration with custom seal tooling from Algus
Explore Our Shuttle Machine Lineup
Looking for specialized shuttle sealing systems? Our E-Series Shuttle Machines and Medical Shuttle Systems offer tailored solutions for unique industry needs.
E-Series Shuttle Machines
Designed for flexibility and ease of use, the E-Series is perfect for low to medium production runs.
Medical Shuttle Systems
Purpose-built for medical device packaging with enhanced cleanliness and process control.
These systems are part of our complete shuttle machine family and are ideal for operations requiring precision and adaptability.
Work With a Packaging Partner That Gets It
At Algus, we’re more than a machine manufacturer — we’re a full-service packaging partner. We understand that brands want their products to pop off the shelf. And we know how to get them there, fast.
With Algus, you get:
- A single source for custom tooling, package design, and machine build
- Decades of industry experience and engineering expertise
- U.S.-based manufacturing and support
- An agile team that understands your product and your goals
Frequently Asked Questions
What is a Shuttle Machine?
A Shuttle Machine is a type of blister sealing equipment that uses a sliding table (or shuttle) to position packages beneath a sealing head. It’s perfect for semi-automatic production environments where flexibility and precision are key.
How is a Shuttle Machine different from a Rotary Machine?
While rotary machines are ideal for high-speed, high-volume runs, shuttle machines offer more control and are typically used in smaller batch production or prototyping scenarios. Shuttle systems are more flexible for unique shapes and sizes — perfect for custom packaging.
Can I use a Shuttle Machine for clamshell packaging?
Absolutely. Algus Shuttle Machines are designed to work with both blister and clamshell packaging formats, depending on your application and sealing requirements.
Does Algus provide custom seal tooling for shuttle machines?
Yes — and that’s a major differentiator. We engineer, design, and manufacture custom seal tooling in-house. This ensures optimal fit, heat distribution, and sealing performance for every package.
What’s the average lead time for a custom Shuttle Machine?
Lead times can vary depending on the scope and customization required, but thanks to our in-house design and manufacturing capabilities, we’re able to accelerate timelines significantly compared to industry norms.
Ready to Optimize Your Packaging Process?
At the end of the day, the machine is just one part of the solution. The real value is in the team behind it — and our team has been designing, building, and supporting world-class packaging systems for over four decades. We don’t just meet expectations. We exceed them, project after project.
This isn’t off-the-shelf equipment — it’s a solution built around your brand, your product, and your performance needs.
Schedule a consultation with our team now to get in touch with a packaging expert. Let’s start building your custom shuttle machine today.