Tray Packaging
Premium Tray Packaging Built for Performance, Speed, and Shelf Appeal
At Algus Packaging, tray packaging isn’t just a container — it’s a critical part of your product’s performance and presentation. Whether you’re launching a new product or scaling an existing SKU, we deliver custom thermoformed tray packaging solutions backed by over 20 years of packaging engineering, in-house tooling, and automation expertise.
We don’t just deliver trays — we deliver scalable solutions that optimize efficiency, speed-to-market, and your product’s impact at retail.
What is Tray Packaging?
Tray packaging involves a thermoformed plastic tray that securely holds products for retail display, shipping, or in-line assembly. These trays are often sealed with a film, lidstock, or cover component, depending on your application.
Used across a wide variety of industries — including medical, electronics, and consumer goods — tray packaging provides:
- Precision-fit cavities for protection and presentation
- Easy product handling and assembly
- Excellent branding and shelf visibility
- Efficient loading and sealing with compatible machinery
At Algus, every tray starts with your product — not a stock mold. We build from scratch to meet your exact needs.
Have a Question?
Call the Algus Experts today at 815-281-5297 for a clear solution to all your packaging needs, or simply complete the below form.
Why Choose Algus for Tray Packaging?
Because it’s not just about the tray — it’s about the team behind it.
With over two decades of innovation in custom thermoforming, Algus offers more than just tray packaging. We offer:
Custom Engineering for a Unique Fit
No two products — or retail brands — are exactly alike. Every tray we create is tailored to your product’s exact shape, size, and use-case, helping you achieve the standout presentation and secure fit your product demands.
Speed to Market with In-House Prototyping
We operate on your timeline. Quick-turn prototyping allows us to deliver samples fast, refine designs collaboratively, and ramp up production without delays. Whether you’re launching in months or weeks, we’re built to move.
Scalable Packaging Automation
As the manufacturers of our own tray sealing machines and tooling, we help you seamlessly scale — from pilot runs to high-volume production. Whether you’re sealing manually or need full automation, we’ve got the equipment to match.
Trusted Expertise Across Industries
From medical devices to retail electronics and CPG, we understand the regulatory, logistical, and branding requirements of your industry. Let us guide you through material choices, design considerations, and packaging automation.
Our Tray Packaging Capabilities
Custom Thermoforming
Every tray starts with your product’s unique requirements. Our in-house design and forming process delivers consistent quality and secure product fit.
Tray Sealing Equipment
We manufacture our own line of tray sealing machines — from semi-automatic units to fully-automated systems — ensuring total control and compatibility with your packaging line.
In-House Tooling
With a full tooling department on-site, we can create and refine custom tray molds quickly, minimizing lead times and enhancing quality control.
Rapid Prototyping
Need samples fast? We can provide functional prototypes in a matter of days to help you validate fit, finish, and form before full production.
Industries We Serve
- Medical & Pharmaceutical – sterile barrier tray solutions
- Consumer Electronics – secure, retail-ready display trays
- Hardware & Tools – high-durability packaging
- CPG / Retail Brands – standout shelf presentation
Every industry. Every shape. Every volume. We’ve done it — and we’re ready for your project.
Seamless Integration with Tray Sealing Machinery
Tray packaging doesn’t end with the tray. Algus is uniquely positioned to offer the machines, tooling, and automation solutions needed to seal trays at scale.
Whether you’re running short-batch SKUs or need high-speed throughput, our automated tray sealers are built to integrate into your process with ease. From inline systems to rotary sealers, we ensure compatibility with your custom packaging for flawless operation.
Already have a machine? We also design and manufacture custom seal tooling for most existing equipment.
Frequently Asked Questions
What makes Algus tray packaging different from other suppliers?
We don’t rely on standard molds or outsource tooling. Everything is customized and built in-house, from your tray design to the sealing equipment — meaning better control, faster turnaround, and superior scalability.
Do you offer automation equipment for tray packaging?
Yes! We manufacture our own tray sealing machinery and seal tooling. We can help you scale from manual sealing to fully automated systems seamlessly.
How fast can you deliver prototypes?
With in-house design, tooling, and forming, we can often deliver working prototypes in just a few days — accelerating your product development process.
Can you support high-volume production?
Absolutely. From short runs to multi-million unit production, we’re built to scale. Our automated systems are designed for efficiency and high throughput.
Do you handle medical-grade tray packaging?
Yes, we provide cleanroom-compatible tray packaging and sterile barrier solutions for the medical and pharmaceutical industries.
Experience the Algus Difference
At Algus, we don’t sell packaging — we deliver solutions. From concept to shelf, our team is here to design, prototype, and deliver custom tray packaging that works for your brand, your product, and your production line. We bring 20+ years of insight, speed, and scalability to your packaging challenge.
Get Started with a Custom Tray Packaging Solution
Packaging isn’t one-size-fits-all — especially when shelf appeal and security are on the line. Whether you’re designing from scratch or optimizing an existing design, Algus Packaging is your partner in performance.
Schedule a consultation now to learn more about our capabilities.