Blister Seal Machines
Precision-Built Blister Seal Machines Designed to Solve Your Packaging Challenges
For companies that need more than just a machine, Algus Packaging delivers custom-engineered blister seal machines that are built around your packaging line, your products, and your long-term production goals.
With over 20 years of automation and packaging expertise, we understand the critical role that blister sealing equipment plays in your operations — from protecting products and enhancing retail appeal to reducing labor costs and increasing output.
Algus machines are more than tools; they are performance-driven systems designed to make your packaging line faster, more flexible, and more profitable.
To learn more about the blister seal machines available through Algus Packaging, call our team now at 815-281-5297.
What Makes Algus Machines Different?
Custom-Built, Not Stock: Every Algus blister seal machine is engineered for your specific application — from retail blister packaging to heavy-duty clamshells.
Rapid Prototyping & Fast-Track Builds: We design and manufacture all machines in-house, giving us the flexibility to accelerate your project timelines.
Multi-Station & Rotary Designs: We offer manual, semi-automatic, and fully automated rotary machines, including high-output inline systems capable of producing thousands of sealed packs per hour.
Tooling Tailored to YOUR Product: Your brand isn’t using cookie-cutter packaging — why should your machine be any different? We build custom tooling for every project, ensuring a perfect fit for your product dimensions and materials.
Decades of Thermoforming & Packaging Experience: Our engineers understand packaging from every angle, helping you achieve optimal seal quality, product security, and a flawless shelf presence.
Have a Question?
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We Engineer Machines to Match Your Production Goals
Built for Speed, Precision & Versatility
Your packaging environment is unique — and so are your products. That’s why Algus blister seal machines are custom-engineered to meet the exact speed, volume, and flexibility your production line requires. We eliminate bottlenecks by designing systems tailored to your materials, workflows, and automation goals.
Designed with Operators in Mind
Algus equipment is known for intuitive interfaces, fast tool changeovers, and ergonomic designs that simplify daily operations. Our machines empower your team to minimize downtime, boost productivity, and deliver consistent, high-quality seals on every shift.
Integrated Automation = Lower Costs & Higher Output
Algus doesn’t just build blister seal machines — we create packaging automation ecosystems. We can integrate blister sealers into a larger system with conveyors, material handling solutions, and custom tooling that accelerates throughput while maintaining precision.
Trusted by Industry Leaders Across Sectors
Algus blister seal machines are deployed across a wide range of industries where speed, precision, and durability matter most:
- Consumer Goods & Electronics
- Health, Beauty & Personal Care
- Pharmaceutical & Medical Devices
- Industrial & OEM Components
- Automotive & Aftermarket
Real-World Impact: How Algus Equipment Improves Operations
Reduce Manual Labor Costs: Automating blister sealing reduces labor dependency and improves consistency.
Minimize Packaging Waste: Our machines are engineered for precise material control, cutting down scrap rates.
Accelerate Time-to-Market: Quick changeover designs mean your line can adapt to new products fast.
Ensure Product Safety: Consistent, reliable seals that meet industry standards for product protection.
Enhance Retail Presentation: Every seal is clean, uniform, and ready for retail display.
End-to-End Service: From Concept to Commissioning
When you work with Algus, you’re partnering with a team that handles everything in-house:
- Engineering & Prototyping
- Custom Machine Build & Tooling
- On-Site Installation & Operator Training
- Ongoing Maintenance & Support
No third parties. No delays. Just seamless collaboration from day one.
Blister Seal Machine Capabilities
At Algus, we understand that no two packaging applications are the same. That’s why every blister seal machine we engineer is optimized for the specific technical requirements of your operation. Whether you need a solution for small-batch runs or a high-speed production environment, our machines are built to deliver consistent, repeatable performance.
Key Capabilities:
Cycle Speeds: Up to 20 cycles per minute depending on packaging type and configuration
Packaging Compatibility: Supports a wide variety of blister and clamshell packaging, including single or multi-cavity blisters, trapped blisters, and retail clamshells
Material Versatility: Capable of sealing PVC, PETG, RPET, and eco-friendly substrates to blister cards or thermoformed bases
Custom Tooling: Precision tooling for exact product fit, optimized sealing pressure, and reduced material waste
Control Systems: User-friendly HMI interfaces with programmable settings for heat, dwell time, and pressure
Automation Integration: Seamlessly connects with upstream thermoforming, loading, and downstream cartoning or palletizing systems
Ready to Automate Your Blister Packaging Line?
Talk to the experts at Algus Packaging about a custom-engineered blister seal machine designed for your operation.
Get in touch today by calling 815-281-5297 to learn more about optimizing your production line with precision-built automation.