Electronics Packaging
Protective, Precise, and Production-Ready Packaging for Electronics and Devices
When it comes to electronics packaging, protection and presentation are non-negotiable. At Algus, we design and manufacture custom thermoformed packaging solutions that not only secure your electronics, but elevate your brand on the shelf and streamline your production process.
From high-end retail displays to protective packaging for components, our custom packaging solutions are built around your exact product and workflow.
What is Electronics Packaging?
Electronics packaging is more than just protection — it’s a critical part of your product’s first impression and long-term reliability. Our custom solutions are designed to:
- Secure and cushion sensitive components
- Showcase products clearly at retail
- Simplify handling and assembly
Whether you’re packaging headphones, circuit boards, or smart home devices, our trays, clamshells, and custom thermoformed solutions are built for the job.
Have a Question?
Call the Algus Experts today at 815-281-5297 for a clear solution to all your packaging needs, or simply complete the form below.
Why Leading Electronics Brands Choose Algus
At Algus, the difference isn’t just in the packaging — it’s in how we work. For over 20 years, we’ve helped electronics manufacturers move faster, protect better, and automate smarter.
Custom Packaging for Every Product Shape
Every device is different. We create precisely engineered packaging to match your product’s shape, fragility, and display goals. There’s no “standard size” in electronics — and we don’t treat it that way.
Speed-to-Market with Fast Prototyping
Need to move fast? Our in-house design and tooling team can create rapid prototypes and adjust on the fly. You get packaging that’s tested, validated, and ready to scale.
Built to Scale with Automation
We design packaging and manufacture the sealing machines and tooling that go with it. That means you’re getting a packaging partner who can take your project from prototype to production — and help automate along the way.
20+ Years of Packaging Expertise
With decades of experience across consumer electronics, hardware, and retail, we know what works — and how to build packaging that meets safety, retail, and logistical demands.
Our Electronics Packaging Capabilities
Custom Thermoformed Trays & Clamshells
Designed to the exact dimensions of your product for maximum protection and presentation.
In-House Design & Tooling
From CAD to finished mold, all design and tooling is handled on-site for faster turnarounds and tighter quality control.
Prototyping & Testing
We’ll create and test packaging prototypes quickly — so you can verify the fit, finish, and function before production.
Scalable Packaging Automation
As the makers of our own blister sealing and tray sealing machines, we provide complete solutions that grow with your production volume.
Already using sealing equipment? We also make custom seal tooling compatible with most industry machines.
Applications
- Consumer electronics (phones, accessories, wearables)
- Smart home and IoT devices
- Batteries and energy components
- Industrial electronics and parts
- Retail display packaging
- Medical electronics and diagnostic devices
No matter how complex the product, we engineer custom packaging solutions that secure every component, showcase your brand, and streamline assembly and automation.
Electronics Packaging FAQs
Q: Do you offer packaging for delicate or static-sensitive electronics?
Yes. We can design packaging using anti-static materials and custom fits to protect fragile or static-sensitive components.
Q: How quickly can I get a prototype?
In many cases, we can deliver a functional prototype within days. Our in-house team allows for rapid iteration and turnaround.
Q: Can your machines be integrated into our current line?
Absolutely. We offer custom tray and blister sealing machines and seal tooling that can integrate into existing workflows — or we’ll build a full automation solution from scratch.
Q: What types of electronics have you packaged?
We’ve worked with everything from headphones and PCBs to diagnostic electronics and sensors. Each solution is tailored to product and industry requirements.
Q: Do you handle low and high-volume projects?
Yes. Whether you’re building a pilot run or scaling into millions of units, we offer flexible tooling and automation that fits your volume.
Let’s Build the Right Electronics Packaging for Your Product
With Algus, you’re not just buying packaging — you’re gaining a partner in speed, precision, and performance. From day-one design to high-volume sealing, we’re built to move with your product.
Schedule a consultation today to learn more about our electronics packaging capabilities.