Sustainable Packaging
A New Standard in Sustainable Packaging
At Algus Packaging, we understand that sustainability isn’t just a trend — it’s a mandate for modern brands. With increasing pressure to reduce environmental impact without sacrificing shelf presence or product security, your packaging partner must deliver more than just materials. That’s where Algus makes the difference.
With over 20 years of packaging innovation, we offer custom-engineered, sustainable packaging solutions — supported by in-house design, rapid prototyping, and domestic manufacturing capabilities. Whether you’re launching a new product or upgrading legacy packaging to align with environmental goals, Algus helps you do it faster, smarter, and greener.
Why Brands Choose Algus for Sustainable Packaging
Speed to Market – We offer rapid prototyping and agile manufacturing to help you launch faster.
Made in the USA – Reduced shipping impact, tighter quality control, faster lead times.
Expert Customization – From concept to final form, we tailor each package to meet your product’s exact needs.
Scalable Solutions – Whether you’re launching a niche product or rolling out nationally, we can ramp up production fast.
Retail-Ready – Our packaging is designed to meet major retailers’ sustainability and performance standards.
Have a Question?
Call the Algus Experts today at 815-281-5297 for a clear solution to all your packaging needs, or simply complete the below form.
Introducing Algus Eco — Our Sustainable Thermoformed Alternative
Algus Eco™ is our newest solution for brands committed to reducing environmental impact without compromising packaging quality. Made from recycled PET (RPET), Algus Eco packaging offers a durable, fully recyclable alternative to traditional thermoformed plastics.
- Constructed from up to 100% post-consumer recycled materials
- Designed to minimize material usage while maintaining product protection
- Fully recyclable and compliant with major retail sustainability initiatives
- Customizable to fit any product shape or design
- Engineered to work seamlessly with Algus packaging machinery
Explore how Algus Eco™ can help you meet your sustainability goals while delivering the quality and customization your product demands.
Custom Sustainable Packaging – Built Around Your Product
At Algus Packaging, we know that every product is unique, and your packaging should be too — especially when sustainability is a priority. Our approach focuses on creating customized packaging solutions that protect your product, showcase your brand, and minimize environmental impact. Here’s how our sustainable packaging options can be tailored to your specific needs:
Blister Packaging: Durable, Visible, and Sustainable
Blister packaging is a staple in retail for protecting and displaying products with clarity and security. Our sustainable blister packs use Algus Eco™ recycled PET materials to reduce plastic waste while maintaining strength and visual appeal. We design blisters that fit your product’s exact dimensions, helping you reduce excess material and improve recyclability. Plus, our quick prototyping allows you to test the look and feel before committing to production, ensuring your product stands out on crowded shelves.
Clamshell Packaging: Protective and Recyclable
Clamshell packaging offers superior product protection and tamper resistance, essential for many consumer goods. Algus’ sustainable clamshells utilize eco-friendly materials engineered for durability without excess plastic. We customize each clamshell to your product’s shape, size, and retail requirements — ensuring a perfect fit that reduces waste and improves the customer experience. These clamshells are designed to be fully recyclable and compatible with existing recycling streams, supporting your brand’s environmental goals.
Blister Packaging Machinery: Efficient Automation for Sustainable Production
Sustainability isn’t just about materials; it’s also about how packaging is made. Algus offers advanced blister packaging machinery designed to optimize production efficiency and reduce energy consumption. Our machines support sustainable materials like Algus Eco™, enabling fast setup and minimal downtime. This means you can scale production quickly and economically, while also minimizing your packaging’s environmental footprint.
Seal Tooling: Precision Engineering for Strong, Sustainable Seals
The seal is critical for product protection and shelf life, and at Algus, we ensure your sustainable packaging performs flawlessly. Our precision-engineered seal tooling is designed to work seamlessly with recycled and reduced-material films, providing airtight seals that protect products without excess waste. With 20+ years of experience, we customize tooling to optimize seal strength, reduce scrap, and support sustainability goals — all while maintaining fast turnaround times.
See It in Action
Want to see what sustainable packaging looks like at scale? Watch how Algus designs, engineers, and manufactures high-performance packaging solutions — built around your product and your goals:
Frequently Asked Questions
Q: What materials are used in Algus Eco™ packaging?
Algus Eco™ uses up to 100% recycled PET (RPET), offering a recyclable and durable alternative to traditional thermoformed plastics.
Q: Is Algus Eco™ compatible with existing packaging machines?
Yes, Algus Eco is designed to run efficiently on most thermoforming and sealing equipment — including Algus’ custom machinery.
Q: Can I get a prototype of my sustainable packaging design?
Absolutely. Algus offers in-house rapid prototyping services, allowing you to see and test your packaging concept before full production.
Q: How fast can Algus ramp up production?
Thanks to our U.S.-based facility and expert team, we can scale projects quickly — from prototype to full-scale production.
Q: Does sustainable packaging cost more?
Not necessarily. With optimized design, efficient tooling, and reduced material waste, sustainable packaging can be cost-effective — especially when paired with automation and domestic production.
Q: What industries does Algus serve?
We work with brands across consumer packaged goods, medical devices, electronics, personal care, and more — delivering custom, sustainable solutions at scale.
Ready to Optimize Your Packaging Process?
At Algus, we bring over two decades of experience and the technical capabilities to move quickly, deliver precisely, and help you achieve your brand’s sustainability goals. Let’s talk about how Algus can help you reduce waste, improve shelf impact, and meet your sustainability goals.
Schedule a consultation with one of our sustainable packaging experts to get started.